Warmly celebrate the baking bag project to achieve 60%-75% cost reduction for customers


Release time:

2023-08-11

On August 11, 2023, Tianjin Zhefeng Environmental Protection Technology Co., Ltd. successfully completed the renovation project of a steel plant in Xinwuan City, Hebei Province. This renovation makes full use of the existing equipment (boom) of the steel plant and combines the actual situation on site to carry out the renovation, thus reducing the material cost of the steel plant and saving energy consumption for the enterprise at the same time. The reformed medium package is a seven-machine seven-hole medium package with an overall length of 8 meters. The medium package is made of magnesium. The baking temperature needs to be> 800 ℃ before use, A total of 7 burners on the baking bag have achieved the expected goal through renovation.

On August 11, 2023, Tianjin Zhefeng Environmental Protection Technology Co., Ltd. successfully completed the renovation project of a steel plant in Xinwuan City, Hebei Province. This renovation makes full use of the existing equipment (boom) of the steel plant and combines the actual situation on site to carry out the renovation, thus reducing the material cost of the steel plant and saving energy consumption for the enterprise at the same time. The reformed medium package is a seven-machine seven-hole medium package with an overall length of 8 meters. The medium package is made of magnesium. The baking temperature needs to be> 800 ℃ before use, A total of 7 burners on the baking bag have achieved the expected goal through renovation.

 

Type

Before transformation

Tianjin Zhefeng Environmental Protection Technology Co., Ltd. after transformation

natural gas saving rate

Ladle type

Baking time

Natural gas consumption

Fan oxygen supply/power consumption

ladle temperature

Baking time

Natural gas consumption

Oxygen consumption

ladle temperature

 

tundish

4h

2000m³

300kw

1100°

3.5-4h

277m³

636m³

1200°

86%

 

Data record 1

Baking time

Flame state

Oxygen consumption m³

Natural gas consumption m³

1 package left/℃

Left outside 2 bags/℃

Right in 3 packs/℃

21:30

Start

0

0

31

28

31

22:00

medium fire

52

34

100

31

103

22:30

medium fire

102

60

210

31.5

233

23:00

medium fire

152

86

430

33.5

470

23:30

medium fire

236

118

620

41

650

0:00

Fire

325

152

800

41

830

0:30

Fire

446

198

950

42

1100

1:00

The fire cuts to the fire

546

242

1100

43

1200

1:30

medium heat preservation

636

277

1150

42

1260

 

Data Record 2

Baking time

Flame state

Oxygen consumption/m³

Natural gas consumption/m³

1 package left/℃

2 bags in the left/℃

Right in 3 packs/℃

22:00

Start

0

0

30.8

31

31

22:30

medium fire

99

37

230

462

411

23:00

medium fire

224

82

650

802

868

23:30

medium fire

316

114

708

824

897

0:00

medium fire

418

149

880

943

1050

0:30

medium fire

509

185

895

960

1076

1:00

medium fire

592

217

922

988

1162

1:30

medium fire

693

253

1052

1108

1200

Comparison before and after transformation:
  

 

The baking bag device reformed by our company this time is an efficient combustion baking technology, which enables natural gas to be fully burned in the baking bag device, and realizes the purpose of saving fuel and raising temperature under the condition of shortening baking time. After the completion of the renovation project of Hebei Iron and Steel Plant, the baking time can be shortened by 0.5-1 hour, and each baking bag can save 1700m of natural gas, with a saving rate of more than 86%, the baking temperature can reach 1200 ℃, and after the transformation, automatic control can be realized: one-key ignition, small and medium-sized flame adjustable, flow adjustable, flame detection, temperature detection, gas leak alarm, rapid cut-off and other functions, more efficient and convenient for the iron and steel company to provide services.

At the same time, our company's main products also include cluster oxygen burner, carbon powder gun, ladle roaster, oxygen/gas valve station and other products. We have more than 90 customers for cooperation. We save energy and reduce consumption for iron and steel companies through exquisite technology and excellent service.

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