Warmly celebrate the baking bag project to achieve 60%-75% cost reduction for customers
Release time:
2023-08-11
On August 11, 2023, Tianjin Zhefeng Environmental Protection Technology Co., Ltd. successfully completed the renovation project of a steel plant in Xinwuan City, Hebei Province. This renovation makes full use of the existing equipment (boom) of the steel plant and combines the actual situation on site to carry out the renovation, thus reducing the material cost of the steel plant and saving energy consumption for the enterprise at the same time. The reformed medium package is a seven-machine seven-hole medium package with an overall length of 8 meters. The medium package is made of magnesium. The baking temperature needs to be> 800 ℃ before use, A total of 7 burners on the baking bag have achieved the expected goal through renovation.
On August 11, 2023, Tianjin Zhefeng Environmental Protection Technology Co., Ltd. successfully completed the renovation project of a steel plant in Xinwuan City, Hebei Province. This renovation makes full use of the existing equipment (boom) of the steel plant and combines the actual situation on site to carry out the renovation, thus reducing the material cost of the steel plant and saving energy consumption for the enterprise at the same time. The reformed medium package is a seven-machine seven-hole medium package with an overall length of 8 meters. The medium package is made of magnesium. The baking temperature needs to be> 800 ℃ before use, A total of 7 burners on the baking bag have achieved the expected goal through renovation.
Type |
Before transformation |
Tianjin Zhefeng Environmental Protection Technology Co., Ltd. after transformation |
natural gas saving rate |
||||||
Ladle type |
Baking time |
Natural gas consumption |
Fan oxygen supply/power consumption |
ladle temperature |
Baking time |
Natural gas consumption |
Oxygen consumption |
ladle temperature |
|
tundish |
4h |
2000m³ |
300kw |
1100° |
3.5-4h |
277m³ |
636m³ |
1200° |
86% |
Data record 1 |
Baking time |
Flame state |
Oxygen consumption m³ |
Natural gas consumption m³ |
1 package left/℃ |
Left outside 2 bags/℃ |
Right in 3 packs/℃ |
21:30 |
Start |
0 |
0 |
31 |
28 |
31 |
|
22:00 |
medium fire |
52 |
34 |
100 |
31 |
103 |
|
22:30 |
medium fire |
102 |
60 |
210 |
31.5 |
233 |
|
23:00 |
medium fire |
152 |
86 |
430 |
33.5 |
470 |
|
23:30 |
medium fire |
236 |
118 |
620 |
41 |
650 |
|
0:00 |
Fire |
325 |
152 |
800 |
41 |
830 |
|
0:30 |
Fire |
446 |
198 |
950 |
42 |
1100 |
|
1:00 |
The fire cuts to the fire |
546 |
242 |
1100 |
43 |
1200 |
|
1:30 |
medium heat preservation |
636 |
277 |
1150 |
42 |
1260 |
Data Record 2 |
Baking time |
Flame state |
Oxygen consumption/m³ |
Natural gas consumption/m³ |
1 package left/℃ |
2 bags in the left/℃ |
Right in 3 packs/℃ |
22:00 |
Start |
0 |
0 |
30.8 |
31 |
31 |
|
22:30 |
medium fire |
99 |
37 |
230 |
462 |
411 |
|
23:00 |
medium fire |
224 |
82 |
650 |
802 |
868 |
|
23:30 |
medium fire |
316 |
114 |
708 |
824 |
897 |
|
0:00 |
medium fire |
418 |
149 |
880 |
943 |
1050 |
|
0:30 |
medium fire |
509 |
185 |
895 |
960 |
1076 |
|
1:00 |
medium fire |
592 |
217 |
922 |
988 |
1162 |
|
1:30 |
medium fire |
693 |
253 |
1052 |
1108 |
1200 |
Comparison before and after transformation:
The baking bag device reformed by our company this time is an efficient combustion baking technology, which enables natural gas to be fully burned in the baking bag device, and realizes the purpose of saving fuel and raising temperature under the condition of shortening baking time. After the completion of the renovation project of Hebei Iron and Steel Plant, the baking time can be shortened by 0.5-1 hour, and each baking bag can save 1700m of natural gas, with a saving rate of more than 86%, the baking temperature can reach 1200 ℃, and after the transformation, automatic control can be realized: one-key ignition, small and medium-sized flame adjustable, flow adjustable, flame detection, temperature detection, gas leak alarm, rapid cut-off and other functions, more efficient and convenient for the iron and steel company to provide services.
At the same time, our company's main products also include cluster oxygen burner, carbon powder gun, ladle roaster, oxygen/gas valve station and other products. We have more than 90 customers for cooperation. We save energy and reduce consumption for iron and steel companies through exquisite technology and excellent service.
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